ABB India modernizes BPCL pipeline to support uninterrupted operations and national energy security  

Bengaluru: ABB India Ltd has successfully delivered a critical energy infrastructure modernization program by upgrading the automation and monitoring systems for Bharat Petroleum Corporation Limited’s (BPCL) Vadinar-Bina Pipeline (VBPL). This 935 km cross-country oil pipeline is vital for supporting India’s energy security at a time of increasing energy demand, as it supplies 7.80 million metric tonnes per annum (MMTPA) to the Bina refinery.

The project scope included a complete ABB Ability™ SCADAvantage system modernization for the pipeline, the replacement of 35 Remote Terminal Units (RTU) across pumping, pigging and sectionalizing valve stations, the installation of new SCADA servers at Vadinar and Bina and strengthening security and cyber resilience through network protection, system hardening and centralized monitoring.

“We are proud to have partnered with ABB on the modernization of the Vadinar-Bina pipeline, completed seamlessly without any shutdowns,” said Mr. Rajshekhar S, Head (Pipelines), Vadinar Bina Pipeline, BPCL. “The project strengthened our cyber security and system resilience, greatly enhancing the reliability of the entire pipeline infrastructure. With failover capability and disaster recovery servers implemented at both Vadinar and Bina, we now have robust support to maintain uninterrupted operations even in challenging conditions.”

“The VBPL is an important asset for the nation’s energy supply when energy demand is only increasing,” said G Balaji, SVP at ABB India’s Energy Industries division. “ABB executed the modernization of the pipeline without any operational disruption, ensuring continuous flow and uninterrupted refinery operations throughout the project. This achievement underscores our commitment to delivering future-ready, resilient technology for India’s most critical energy infrastructure.”

ABB has collaborated with BPCL on several critical projects that include providing automation solutions across approximately 66 percent of its pipeline infrastructure.

ABB is a global technology leader in electrification and automation, enabling a more sustainable and resource-efficient future. By connecting its engineering and digitalization expertise, ABB helps industries run at high performance, while becoming more efficient, productive and sustainable so they outperform. At ABB, we call this ‘Engineered to Outrun’. The company has over 140 years of history and around 110,000 employees worldwide. ABB’s shares are listed on the SIX Swiss Exchange (ABBN) and Nasdaq Stockholm (ABB). www.abb.com

ABB’s Automation business automates, electrifies and digitalizes industrial operations that address a wide range of essential needs – from supplying energy, water and materials, to producing goods and transporting them to market. With its ~26,000 employees, leading technology and service expertise, Automation helps process, hybrid and maritime industries outrun – leaner and cleaner. go.abb/processautomation

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